Archive for September, 2009

Rising Warehouse Storage Racking Costs

Thursday, September 24th, 2009

Have you noticed that the cost of storage has been rising?  This is due to huge spike in worldwide steel prices and the increasing demand on world supplies from China and India.   As the prices increase and the materials become scarce, then racking and shelving builders are forced to put up their prices in order to stay profitable.

With the credit crunch taking a bite out of everyone’s profits and running costs, there are many companies that are considering looking to buy second hand storage and racking units.  But if you’re considering trying to save money by purchasing and installing second hand racking, then you need to factor in the health and safety aspects.  Whilst they may save you money, they might also lead to disaster for your business if anything goes wrong.  If you insist on buying second hand, then make share that you purchase it from a SHEDA member.  SHEDA is the trade association for designers, suppliers and installers of the storage and material handling industry.  If you get your second hand equipment from a SHEDA member, they will offer you a comprehensive history along with the equipment.

Nonetheless, we strongly advise you to purchase new racking systems because they come with a guarantee and you can get them serviced if something goes wrong.

Increase Warehouse Space

Monday, September 21st, 2009

During periods of economic turbulence, it’s important to squeeze as much space out of your present warehouse shelving systems as possible.  If you’re looking to increase space without moving your operations elsewhere to another site, it may be time to have another think and get a fresh perspective on your entire warehouse shelving system to come up with some new solutions.

Businesses looking to cut corners and costs in this difficult financial period might be tempted to overlook new shelving and consider purchasing second hand shelving solutions.  But if you’re buying second-hand warehouse shelving, it’s important to know what you’re looking for and particularly how to spot problems with shelving such as cracks and hidden damage that might end up making second hand shelving more expensive than brand new shelves.

When you buy second hand warehouse shelving units, you should always give it a thorough examination to be sure you know what you’re purchasing.  If you knowingly buy damaged shelving, you will need to ensure that it is repaired in accordance with the maker’s guidelines and that experienced shelving engineers make any necessary repairs to prevent any problems in the future.

To increase the amount of potential space within your warehouse you may be considering placing your shelving aisles closer together.  Now initially this might seem like a problem for your pallet and forklift trucks.  However, when you use an articulated forklift, you can easily pick and turn pallets in aisles that are less than 2 metres.  Nonetheless, when aisles are narrowed, operational safety speeds become an important issue. There needs to be sufficient clearance in the aisles to ensure that your trucks can work safely at speed. This could considerably slow down your forklift operations.

Just because it’s possible to have aisles that are only a few metres apart, doesn’t necessarily mean it makes good sense to do this.  There may be alternative ways to create space without squashing all of your aisles together.  Before you narrow your warehouse shelving aisles, speak to a shelving professional to get their advice on how to create more space.  It may be as simple as adding a Mezzanine level to maximize the height of the current warehouse building.  Mezzanine levels aren’t as expensive as you imagine and can help you to take advantage of space that would otherwise go to waste.

Whatever decisions you make about shelving, it’s of course important to ensure that they comply with current health and safety legislation and that in opening up the space in your warehouse, you’re not opening

Warehouse Racking News – Pallet Mole

Tuesday, September 15th, 2009

A new racking solution was released this year called The Pallet Mole.  The Mole has to ability to increase the speed of your drive-in racking by up to 70%.  One of the main advantages is that it can be rapidly installed.  The Mole is designed to either run on totally new racking or over existing drive-in racking systems once converted.  It’s a flexible system that can be altered and adjusted with minimum fuss and disruption to your operations.  The Pallet Mole can still operate on a first-in, first-out basis, which means it won’t limit what you can do.  It doesn’t need aisles either, so you can use it to maximize your warehouse floor space.

Another new innovation is known as push-back racking which effortlessly combines the benefits of live and drive-in storage.  This racking solution can be positions effectively against a wall because both picking and replenishment is done from the front of the racking.  Unfortunately, there are limits to this form of racking, which can only manage to store stock six pallets deep.

Warehouse Health and Safety

Wednesday, September 2nd, 2009

Like most business premises, it is vital to ensure that health and safety is given a priority in the warehouse environment.  Most injuries or instances of occupational ill health in the warehousing setting are caused by:

  • Slips and Trips
  • Manual Handling
  • Working at Height
  • Vehicles
  • Moving or Falling Objects.

There may be other hazards to consider in your specific warehouse and storage premises.  However, in this article, we�ll examine the main 5 causes of injury:

Slips and Trips
Accidents and incidents caused by slips and trips are a common problem within warehousing.  Almost all trips and slips can be avoided if the proper care is taken.  Slips occur when a walking surface becomes wet.  To avoid slips, ensure that any floor contamination is immediately cleaned up.

Trips occur when objects are placed at floor level or employees are asked to walk on uneven surfaces.  In the warehouse environment, trip hazards can be caused by banded strapping loops, pallets and discarded waste packaging.  To prevent trips, you must ensure that all the foot traffic routes in your warehousing and storage facilities are well lit and kept free of items that obstruct these pathways.

Manual Handling
Despite a heavy focus on improving manual handling skills in the workplace, people still suffer from many back and neck problems from poor lifting technique in the warehousing industry.  If there is any risk of a problem caused by manual handling, then the task should be avoided until the risk can be minimised.  Any staff member that will be routinely handling should be properly trained.  Staff that may be in the warehouse environment but do not regularly lift or handle may also need training to avoid incident.

Working at Height
In the warehouse, there is often a risk associated with working at height.  Any instance when work needs to be carried out at height must be properly supervised.  Ladders should be avoided if possible when used without a harness.  Only approved methods of working at height should be employed in the warehouse and staff must be cautioned against climbing pallets and using unapproved and potentially dangerous ways of working at height.

Vehicles
Vehicles present considerably health and safety risk in the warehouse and storage environment.  From forklifts to articulated trucks, it is important to take extreme care.  The adequate management of all moving vehicles must be correctly handled.  To ensure pedestrian safety, all drivers must be aware of potential hazards and any foot traffic routes.  There should always be a separate route for foot traffic and moving vehicles.  Most vehicle-related accidents occur when a vehicle is reversing or being driven backwards.

Moving or Falling Objects
Proper care and attention must be given to avoid people being injured by falling objects.  Minimise incidences by ensuring that objects are firmly strapped and never placed in positions where they may fall.  Warehouse staff must be aware of how the racking and shelving units work so that objects do not accidentally fall from their housing through misuse.